A dtf powder shaker machine is an integrated device that combines powder shaking and drying functions into one machine. Used in the dtf transfer printing of garment industry, particularly for high-efficiency and high-quality printing logo lneeds.
This machine automates the processes of powder application, even shaking, and drying, thereby enhancing production efficiency and print quality.
What is its function of dtf powder shaker?
The primary function of a dtf powder shaker machine is to evenly apply powder to DTF Transfer Film and then dry it. Here’s how it works:
- Powder Application: The machine evenly distributes powder over the dtf transfer film.
- Powder Shaking: The shaking mechanism ensures that excess dtf powder is removed, leaving only the necessary amount on the design.
- Powder Drying: Finally, the drying box cures the powder, making it firmly adhere to the transfer film, resulting in the final print.
Key Factors to Consider When Choosing DTF Powder Machine
When choosing a DTF Powder Machine, consider the following key factors:
- Machine Size and Capacity: Choose the appropriate size based on your production volume.
- Powder Flow Rate: The flow rate affects print quality and efficiency.
- Ease of Operation: Opt for a machine with a user-friendly interface and simple controls.
- Compatibility: Ensure the machine is compatible with various types of DTF powders and substrates.
- Practicality: Make sure the machine meets your actual production needs and provides stable performance.
What Models Do We Offer and Their Features
We offer three different models of DTF Powder Shaker and Dryer Machine, each with unique features:
Extended Model
- Features: Four-zone design with a front guide plate, front baking lamp, low-temperature water drying in the middle zone, and high-temperature powder drying in the rear zone. Equipped with a static eliminator and intelligent oil and wind exhaust system.
- Advantages: High efficiency and energy-saving, suitable for large-scale production.
| Item No.: | YXC-D1150 |
| Four Temperature Zones | ✓ Front guide plate, front roasting lamp. ✓ Middle area low-temperature water evaporation. ✓ Rear area high-temperature powder baking. ✓ Prevention of oil and water return. |
| Powder Sprinkling | Rubber plate sprinkling, easy to clean, automatic control of film formation. |
| Quality Inspection | Rear quality inspection backlight, inspecting the quality of finished products in real-time. |
| Suction Fan | Independent control of front and rear dual suction fans, ensuring absolute net grid. |
| Positioning | Equipped with 4 positioning devices, ensuring stable operation. |
| Winding | Double winding mechanism, suitable tension, and orderly winding. |
| Static Electricity | Equipped with static electricity elimination device, preventing static adhesion of powder. |
| Exhaust Fan | Intelligent oil and water exhaust fan device, preventing temperature loss in the baking box. |
| Powder Blocking | Prevents powder residue from absorbing moisture, eliminating the need for frequent powder addition. |
| Power | 9 lamp tubes, 4 kW power consumption per hour. |
Dual Oven Model
- Features: Dual oven design with the front oven for initial drying and the rear oven for high-temperature drying. Suitable for medium-scale production.
- Advantages: Zoned heating with precise temperature control.
| Item No.: | YXC-D2150 |
| Double-Box | ✓ Front guide plate, front roasting lamp, front baking box (50 cm), high-temperature baking box (100 cm). ✓ Front baking box set at 100℃ for water evaporation, ✓ Rear baking box at 140℃ for powder baking. ✓ The machine can bake simultaneously while color oil and water are returning, ✓ Capable of baking 4 passes with a printing speed of 55 meters per hour. |
| Powder Sprinkling | Rubber plate sprinkling, easy to clean, automatic control of film formation. |
| Quality Inspection | Front and rear three-quality inspection backlight, inspecting the quality of finished products in real-time. |
| Suction Fan | Independent control of front and rear dual suction fans, ensuring absolute net grid. |
| Positioning | Equipped with 4 positioning devices, ensuring stable operation. |
| Winding | Double winding mechanism, suitable tension, and orderly winding. |
| Static Electricity | Equipped with static electricity elimination device, preventing static adhesion of powder. |
| Exhaust Fan | Automatic oil and water exhaust fan device, preventing temperature loss in the baking box. |
| Powder Blocking | Prevents powder residue from absorbing moisture, eliminating the need for frequent powder addition. |
| Control Cabinet | Built-in control cabinet, machine width of 85 cm, equipped with German brand meter. |
| Power | 11 lamp tubes, 9 kW power consumption per hour, with 5 power points. |
Triple Oven Model
- Features: Triple oven design with a front oven, middle oven, and rear oven, offering multi-zone independent control.
- Advantages: High-efficiency drying, energy-saving, and intelligent control.
Advantages of the Triple Oven Dryer
Using the YXC-3150 Triple Oven DTF Powder Shaker and Dryer Machine as an example, the triple oven dryer offers several advantages over traditional drying equipment:
| Item No.: | YXC-D3150 |
| Three-Box Five Temperature Zones | ✓ Front guide plate, front roasting lamp, front baking box, middle baking box, rear baking box. ✓ Front baking box at 90℃ for water evaporation, middle baking box at 120℃ for oil evaporation, and rear baking box at 100℃ for powder baking. ✓ The machine can bake simultaneously while color oil and water are returning。 ✓ capable of baking 4 passes with a printing speed of 55 meters per hour. |
| Powder Sprinkling | Rubber plate sprinkling, easy to clean, automatic control of film formation. |
| Quality Inspection | Front three-quality inspection backlight, inspecting the quality of finished products in real-time. |
| Suction Fan | Independent control of front and rear dual suction fans, ensuring absolute net grid. |
| Positioning | Equipped with 4 positioning devices, ensuring stable operation. |
| Winding | Double winding mechanism, suitable tension, and orderly winding. |
| Exhaust Fan | Automatic oil and water exhaust fan device, preventing temperature loss in the baking box. |
| Powder Blocking | Prevents powder residue from absorbing moisture, eliminating the need for frequent powder addition.  |
| Control Cabinet | Built-in control cabinet, machine width of 88 cm, equipped with German Weidmüller meter. |
| Power | 11 lamp tubes, 5 kW power consumption per hour.   |
Differences Among Top DTF Powder Shaker Machine on the Market
Top DTF powder shakers and dryers on the market differ mainly in:
- Feature Configuration: Top-end machines usually come with more automated and intelligent features, such as self-cleaning and smart fault diagnosis.
- Production Efficiency: Higher-end machines offer greater production efficiency, suitable for large-scale production.
- Maintenance Convenience: Top-end machines are designed to be more user-friendly, making maintenance and upkeep easier.
- Common Drawbacks: Some top-end machines may not fully dry the transfer film or may cause it to yellow. They also may not address issues with damp powder, leading to powder sticking to the film.
However, most drying temperature systems have design defects, cannot effectively dry the water and glycerin on the printed film, and cannot solve the problem of sticking powder.
It is not practical enough in commercial practice. So let’s see why our shaker&dryer can solve these issues.
Problems Our Machines Can Solve for Customers
Our DTF Shaker Machine help customers solve the following issues:
- Powder Sticking to Transfer Film: Efficient powder shaking and drying systems ensure even powder distribution and prevent powder sticking.
- Backwater and Oil Backflow: Intelligent temperature control and zoned heating designs effectively prevent backwater and oil backflow issues.
- Damp Powder: Avoids issues caused by using damp powder, such as poor print quality.
FAQ
1. Can the powder shaker belt be replaced by the user?
Yes, the powder shaker belt is designed for easy replacement, allowing users to change it themselves.
2.Why is a dual-motor take-up system necessary?
A dual-motor take-up system ensures that the take-up is appropriately tight and even, preventing damage to the transfer film.
3.What automatic powder return devices are available in current powder shakers?
Current market options include intelligent powder return systems and powder recovery systems, effectively recycling excess powder and reducing waste.
4.What are the benefits of an automatic powder blocking device in powder shakers?
An automatic powder blocking device prevents excess powder from falling into the oven, avoiding damp powder from reapplying on the film, ensuring uniform powder distribution, and improving print quality.
5.What are the drawbacks of small-platform powder shakers?
Small-platform powder shakers have limited processing capabilities, making them suitable for small-scale production but not ideal for large-scale production needs.
6.Why can zoned heating in powder shakers solve backwater and oil backflow issues?
Zoned heating allows precise temperature control in different areas, preventing uneven temperatures that cause backwater and oil backflow issues.
7.What causes uneven temperatures in powder shaker ovens?
Uneven temperatures can result from aging equipment, faulty temperature control systems, or damaged heating elements.
8.Why is it important to prevent static interference in powder shakers?
Static interference affects the uniformity of powder application, leading to poor print quality. Preventing static ensures high-quality prints.
Conclusion
Choosing the right DTF Powder Shaker and Dryer Machine is crucial for your production efficiency and print quality. Our machines are designed to be efficient, intelligent, and easy to operate, helping you increase production efficiency and reduce costs. Contact us today to learn more about our products and choose the best DTF Powder Shaker and Dryer Machine to enhance your production process.
